FULL-SERVICE, TURN-KEY MATERIAL HANDLING SOLUTION PROVIDER

Conveyors & Chutes

yellow-conveyor-belt-coal

Full body feed systems are engineered and designed specifically for each application area, including mining, terminals and utilities.  The key to full body feed systems is not only homogeneous blending of chemical, water and air (if spraying a foam), but distributing the solution such that all sides of the material particles are treated.  Smaller fines will stick to larger pieces, and sealed with a coating to greatly reduce dusting, oxygen transfer, and spontaneous combustion. Application rates will vary depending on the type of material, distance for offloading, and end user facility handling.  These systems are designed using programmable logic controls (PLCs), so operations are simple.

products

coaltrol60 (catalog)

Coaltrol 60

Low-moisture, foamable dust suppressant.  Formulated with super wetting surfactant chemistry to control dust in unloading, transfer, and storage of coal, flyash, and other friable minerals. Exhibits binding properties that provide extended dust suppression both downstream of the application point and during storage. Concentrated formulation dilutes as much as 1:125 for typical applications.

  • Forms a wet, tacky, hydroscopic film upon curing
  • Typically provides 15 to 25 days residual dust suppression
  • Does not impact burn characteristics or flyash composition
  • Reduces the number of application points required to control your dust problems
  • The added binding agent allows for extended dust control in plant, rail, and barge application areas
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tm11517coaltrolf430 (catalog)

CoalTrol F430

High-expansion foam provides maximum coverage with minimal moisture addition, signicantly reducing water consumption. Fortfied with Flame Freeze Anti-Oxidant Spontaneous Combustion Inhibitor. Produces a dust-encapsulating foam that is ideal for a variety of applications including foam cleaning, coal transfer houses, coal crushing, coal storage, and other areas where coal dust is created. The low-moisture foam properties reduce BTU loss and reduce the risk of shorting out electrical components during on-line facility cleaning applications. Unique cationic surfactant chemistry attracts negatively charged coal dust particles, improving cleaning and dust reduction compared to conventional nonionic and anionic chemistries.

• Non-corrosive, neutral pH, and environmentally-friendly.
• Super wetting chemistry binds dust nes together, reducing fugitive dust emissions.
• Dilutes up to 1:400 with hard and soft water and can be used in most air-driven foam machines.
• Long-lasting foam reduces the number of application points required to control process dust problems.
• Perfect for removing dusts from walls and equipment as well as from oors, ducts, pipes, hoods, ledges, beams, and other horizontal surfaces.
• Anti-static properties dissipate electrostatic energy on treated surfaces and anti-oxidant properties scavenge free radicals to help prevent the conditions that lead to explosions in coal dust areas.

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coaltrolf65 (catalog)

CoalTrol F65

A residual surfactant-based product used to control dust in unloading, transfer, and storage of coal, y ash, and other friable minerals. Contains Momar’s exclusive Flame Freeze anti-oxidant spontaneous combustion elimination technology.

• Exhibits binding properties that provide extended dust suppression both downstream of the application point and during storage.
• Typically provides 60 days residual dust suppression and 60 days residual spontaneous combustion reduction.
• Forms a tacky, hydroscopic film upon curing.
• Reduces the number of application points required to control your dust problems (reduces the number of chemical application points when transferring coal to silos or bunker areas).
• Freeze thaw stable and heat stable up to 120° F.
• The added binding agent allows for extended dust control in plant, rail, and barge application areas.
• Reduces moisture exchange and scavenges free radicals to inhibit exothermic reactions that lead to hot spots and fires in coal storage.

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coaltrolcomplete (catalog) 2

CoalTrol Complete

 

Solve material handling and storage challenges of lower rank coals by eraiducation spontaneous combustion, preventing coal from freezing, and controlling dust with an all-in-one solutions. Full-body treatment fortified with residual binders, humecatants, freeze protectants, and spontaneous combustion inhibitors, answers the industry’s need for complete coal management.

• Humectant qualities aid in dust control by enhancing moisture retention
• Binders provide long residual dust control making coal handling and storage safer and easier
• Improves air quality and increases worker safety and visibility
• Excellent clingability to vertical surfaces and high lubricity
in cold temperatures enhance performance and resist washout
• Provides freeze protection down to -48°F (-44°C)
• Retards coal oxidation and controls evaporation rates, preventing spontaneous combustion

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coaltrol65 (catalog)

Coaltrol 65

High-coverage, sprayable dust suppressant.  Formulated with super wetting surfactant chemistry to control dust in unloading, transfer, and storage of coal, flyash, and other friable minerals. Exhibits binding properties that provide extended dust suppression both downstream of the application point and during storage. Concentrated formulation dilutes as much as 1:125 for typical applications.

  • Forms a wet, tacky, hydroscopic film upon curing
  • Typically provides 15 to 25 days residual dust suppression
  • Does not impact burn characteristics or flyash composition
  • Reduces the number of application points required to control your dust problems
  • The added binding agent allows for extended dust control in plant, rail, and barge application areas
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foam picture

Coaltrol 430

Foamable product containing wetting agents used to control dust in the unloading, transfer, and storage of coal and other friable materials.  High-expansion foam provides maximum coverage with minimal moisture addition in order to reduce BTU loss.  Execellent for process coal dust as well as facility wash down applications.  Compatible with Momar’s FoamMaxx Portable Wash Down System and with Momar’s Freedom Foamer Wall-Mounted Wash Down Station.

  • Super wetting chemistry binds coal fines to larger lump coal, reducing fugitive dust at the application point and downstream at the point of storage
  • Long-lasting foam reduces the number of application points required to control dust problems
  • Non-corrosive, biodegradable, chloride-free, and phosphate-free
  • For use on conveyors, transfer belts, booms, chutes, and feed lines
  • Dilutes 1:100 – 1:400 and applied at 0.3 – 0.7 gallons of solution per ton, typically
  • When applied to vertical surfaces, the dry foam “walks” down the wall carrying fines and soils with it
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cementrol55 catalog

Cementrol 55

Concentrated foamable product used to control process dust generated during the conveying, transfer, and stack out of clinker in the Portland Cement manufacturing process.

  • Will not affect the aeration or compressive strength characteristics of Portland Cement as per ASTM Method C465-85a
  • Can be used through foam generation equipment
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dustnotf40 (catalog)

DustNot F40

High-detergency, super-wetting foam provides excellent coverage with minimal moisture addition, significantly reducing water consumption.  Fortified with Flame Freeze Anti-Oxidant Spontaneous Combustion Inhibitor.  Produces a dust-encapsulating foam that is ideal for a variety of applications including foam cleaning, shredder boxes, transfer houses, grinding and polishing operations, sifting, screening, and other areas where dusts are created.  The low-moisture foam properties reduce the risk of shorting out electrical components during on-line facility cleaning applications.  Unique cationic surfactant chemistry attracts negatively charged dust particles, improving cleaning and dust reduction compared to conventional nonionic and anionic chemistries.

  • Non-corrosive, neutral pH, and environmentally-friendly
  • Super wetting chemistry binds dust fines together, reducing fugitive dust emissions
  • Dilutes up to 1:200 with hard and soft water and can be used in most air-driven foam machines
  • Perfect for dissolving sticky soils and removing dusts from walls and equipment as well as from floors, ducts, pipes, hoods, ledges, beams, and other horizontal surfaces
  • For use on carbonaceous dusts such as coal, lignite, cellulose, and petroleum coke as well as chemical dusts, agricultural dusts, metal dusts, and plastic dusts
  • Anti-static properties dissipate electrostatic energy on treated surfaces and anti-oxidant properties scavenge free radicals to help prevent the conditions that lead to explosions in combustible dust areas
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flowtrol195 catalog

Flowtrol 195

When the moisture content of coal is 12% – 18%, the coal becomes very sticky and can clog chutes and hoppers. Flowtrol 195 is a concentrated wet coal ow promoter that reduces or eliminates chute and downcomer pluggage, rat-holing, sidewall deposits, and bridging or arching in areas of high compaction pressures or narrow chute diameters.

 

• Disrupts the capillary bridging (hydrogen bonding) which occurs as
surface moisture increases on coal. Treated coal is free-owing, reducing
or eliminating many material handling problems such as plugging, clumping, and bridging.
• Treatment gives more active storage volume while minimizing labor costs to free plugged storage areas and feeders.
• Coal mines facilitate loading operations and can minimize customer
complaints of wet coal handling problems.
• Coal-ring power plants avoid derations and the need to purchase costly make-up power.
• Steel mills can assure more uniform material throughputs and more consistent product bulk densities.
• Contains no sulfur and will not effect BTU values or ash production rates.

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dustnotf80 (catalog)

DustNot F80

High-expansion foam provides maximum coverage with minimal moisture addition, significantly reducing water consumption.  Fortified with Flame Freeze Anti-Oxidant Spontaneous Combustion Inhibitor.  Produces a dust-encapsulating foam that is ideal for a variety of applications including foam cleaning, shredder boxes, transfer houses, grinding and polishing operations, sifting, screening, and other areas where dusts are created.  The low-moisture foam properties reduce the risk of shorting out electrical components during on-line facility cleaning applications.  Unique cationic surfactant chemistry attracts negatively charged dust particles, improving cleaning and dust reduction compared to conventional non-ionic and anionic chemistries.

  • Non-corrosive, neutral pH, and environmentally-friendly
  • Super wetting chemistry binds dust fines together, reducing fugitive dust emissions
  • Dilutes up to 1:400 with hard and soft water and can be used in most air-driven foam machines
  • Perfect for removing dusts from walls and equipment as well as from floors, ducts, pipes, hoods, ledges, beams, and other horizontal surfaces
  • For use on carbonaceous dusts such as coal, lignite, cellulose, and petroleum coke as well as chemical dusts, agricultural dusts, metal dusts, and plastic dusts
  • Anti-static properties dissipate electrostatic energy on treated surfaces and anti-oxidant properties scavenge free radicals to help prevent the conditions that lead to explosions in combustible dust areas
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tm13505dustnotf430 (catalog)

DustNot F430

Super high-expansion foam provides maximum coverage with minimal moisture addition, significantly reducing water consumption.  Fortified with Flame Freeze Anti-Oxidant Spontaneous Combustion Inhibitor.  Produces a dust-encapsulating foam that is ideal for a variety of applications including foam cleaning, shredder boxes, transfer houses, grinding and polishing operations, sifting, screening, and other areas where dusts are created.  The low-moisture foam properties reduce the risk of shorting out electrical components during on-line facility cleaning applications.  Unique cationic surfactant chemistry attracts negatively charged dust particles, improving cleaning and dust reduction compared to conventional nonionic and anionic chemistries.

  • Non-corrosive, neutral pH, and environmentally-friendly
  • Super wetting chemistry binds dust fines together, reducing fugitive dust emissions
  • Dilutes up to 1:300 with hard and soft water and can be used in most air-driven foam machines
  • Perfect for removing dusts from walls and equipment as well as from floors, ducts, pipes, hoods, ledges, beams, and other horizontal surfaces
  • For use on carbonaceous dusts such as coal, lignite, cellulose, and petroleum coke as well as chemical dusts, agricultural dusts, metal dusts, and plastic dusts
  • Anti-static properties dissipate electrostatic energy on treated surfaces and anti-oxidant properties scavenge free radicals to help prevent the conditions that lead to explosions in combustible dust areas
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tm15509dustnotsyn (catalog)

DustNot SYN

An ultra-pure, food-grade dust suppression liquid that never dries.  This 100% synthetic fluid is non-flammable, non-corrosive, non-toxic, non-petroleum, and non-aqueous.  Does not mix with water, and should be applied “as is” without any dilution, heating, or mixing.  For use in a variety of process applications where water is prohibited – typical process application rates range from 0.5 – 10 pounds per ton, depending on the material and conditions.  For use on a variety of surface applications where long-term fugitive dust suppression is desired – typical surface application rates range from 0.15 – 1.5 gals per square yard for roads, pads, piles, slopes, and berms.

  • Environmentally responsible — non-evaporative, non-leaching, and oil-sheen free if overspray contacts water
  • Effective — controls fugitive dust emmissions up to 98%, especially respirable dust particles PM2.5 – PM10
  • Versatile — great for sand, clay, soil, gravel, limestone, aggregates, fertilizer, mixed aggregates, and other friable materials
  • Compatible — apply with any equipment capable of water spray at temperatures down to – 40°F (-40°C)
  • Durable — UV resistant, extreme temperature resistant, oxidation resistant, and water resistant
  • Unique GTL* technology — reworkable, self-healing, clear, colorless, odorless, non-filming, non-crusting liquid
  • User-friendly — non-tracking and non-transferable on tire treads

*GTL – Gas-To-Liquid Technology transforms natural gases from the Earth into ultra-pure synthetic-organic liquids

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tm12509dustnotscb (catalog)

DustNot SCB

A blend of bio-based oils developed for a variety of dust suppression applications.  All natural formulation is non-flammable, non-corrosive, and non-toxic.  Contains only food grade components of the highest purity.  Fortified with a natural oil-soluble antioxidant that stops the production of reactive oxygen species formed when hydrocarbons undergo oxidation.  Because DustNot SCB is non-aqueous and doesn’t mix with water, it can be used in a variety of process dust suppression applications where water is prohibited.  At application rates between 1/2 – 10 pounds per ton, DustNot SCB is a cost-effective dust control agent.  Great for fertilizer, clay, sand, gravel, limestone, mixed aggregates, soils, and most other friable compounds.

  • Low odor — nearly odorless
  • Low color — nearly colorless
  • Non-emulsifiable with water
  • Non-filming and non crusting
  • Non-evaporative, non-leaching, and oil-sheen free
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